High Power Laser

ANTI-REFLECTION STRUCTUREs FOR HIGH POWER LASERS

The concept of high power laser

High-power lasers are laser systems capable of delivering very high energy density, either continuously (high average power) or in short, intense pulses (high peak power). Their uses are growing and span industrial manufacturing (cutting, welding, drilling, surface treatment), semiconductor and display fabrication, medical procedures (e.g. surgery, ophthalmology), scientific research (particle acceleration, plasma physics), defense, and emerging photonic technologies (e.g. quantum technologies). 

 

Increasing the working power is mainly limited by thermal, optical, and material-related issues. As power rises, heat generated in the gain medium and optical components leads to thermal lensing, mechanical stress, and wavefront distortions that degrade beam quality and stability. Optical coatings and bulk materials face laser-induced damage, absorption-driven heating, and long-term fatigue, especially at high intensities or short wavelengths. Nonlinear optical effects such as self-focusing, stimulated scattering, and filamentation further limit power scaling by destabilizing the beam. In addition, efficient heat extraction, power-scalable architectures, and system size and cost become increasingly challenging. Together, these constraints mean that advancing high-power laser performance depends not only on better laser designs, but also on improved materials, coatings, and thermal management solutions that can tolerate extreme optical and thermal loads.

Our optical elements

SOLNIL’s direct nano-imprint method produces broadband and wide-angle anti-reflection nanostructures and diffraction gratings on substrates such as glass, fused silica and sapphire with high optical quality and high water repellence at low cost on flat and curved surfaces on up to 150 mm diameter substrates. By adjusting the size and period of the patterned features, the target wavelenghs can be tuned in the visible-near-IR bands as well as near-IR-SWIR bands. 

WATER-REPPELENT DIFFRACTION GRATINGS

WIDE-ANGLE, WATER-REPPELENT BROAD-BAND AR COATINGS

SOLNIL’s nano-imprinted moth-eye anti-reflection coatings exhibit very high laser-induced damage thresholds, approaching the limits of the underlying fused-silica substrate: LIDT > 40 J/cm² at 1064 nm with 12 ns pulses (220 um beam waist). No fatigue nor incubation effects were observed in s-on-one test (LIDT constant from from 1 to 1000 pulses). These damage threshold data are also confirmed by raster scan measurements over 1 cm² made with a ~400 um beam waist.  

These high thresholds arise from SOLNIL’s inorganic metal-oxide structures with low absorption and excellent thermal and mechanical stability when cured, making them suitable for demanding applications like industrial lasers, lidar, and directed-energy optics where high fluence resistance is essential.

Why this matters: High LIDT means the ARC doesn’t fail under intense pulses or high average power, reducing reflection losses and risk of coating damage- a key requirement for reliability in high-power laser optics.

Why is it different?

High Lidt
Broad band
Wide angle

Performance and practical usage

LIDT

>40 J/cm², close to the fused silica substrate, for 1064 nm, 10 ns pulses. 

These results were deduced from raster scan over 1 cm² (400 um beam waist) and from s-on-1 test with 230 um beam waist x 373 spot (from 1 to 1000 pulses per site provide the same LIDT accounting for absence of incubation and fatigue of the coating). Different tests are available upon request. 

Transmission (θ)
> 98% up to 50° of incidence angle with respect to the sample normal
Reflection
< 0.5%/face
Spectral Bandwidth
400 < λ < 1400 nm 800 < λ < 2000 nm
Materials

Hydrophobic SiO2

Water Contact Angle
Up to 150°
Wafer size and thickness

Diameter: from 12.5 to 100 mm

Thickness: standard 500 um. Other thickness are available on request

Are you developing the optics of the future?
This is what solnil does.​

To discuss your technical needs or to initiate a collaboration, contact our team.